Spacecraft propulsion test facility of continuous vacuum conditions
The newest in Europe facility for rocket propulsion testing under vacuum conditions was opened in 2023. It allows for conducting research on rocket engines and their components under conditions similar to those of space. Precise measurement of parameters such as thrust, pressure, and operating time is crucial for optimizing the durability and reliability of rocket propulsion (satellites), which is a fundamental requirement for ensuring safety and success of space missions.
Spacecraft propulsion test facility – research scope
- Qualification testing for space propulsion with thrust ranging from 0.25 N to 500 N, using non-toxic propellants.
- Qualification testing of complete propulsion systems with thrust up to 500 N.
- Developmental testing at higher technological readiness levels (TRL 6-8).
Spacecraft propulsion test facility – equipment
Research setup is based on a vertical vacuum chamber arrangement. In our offer, we have:
- Vacuum chamber for engines with a maximum thrust of 500 N, equipped with a cooled research station and a force measurement system with self-calibration. The chamber incorporates several proprietary technological solutions allowing for precise verification of all propulsion or entire propulsion system parameters (with its own propellant supply system).
- Diffuser with a pressure recovery coefficient of 1:30, externally cooled by water spray, enabling the continuous maintenance of reduced pressure conditions and verification of propulsion performance in vacuum conditions.
- 800 kW gas cooler, inlet temperature up to 2250 °C, outlet temperature below 50 °C.
- 1,500 kW water-based cooling system, closed loop, up to 2200 l/min, 5 bar(g).
- Fully equipped workshop with an ISO 8 cleanroom and laminar flow chamber.
Vacuum system
- Pumping speed up to 30,000 m3/h at 30 mbar
- Ultimate vacuum down to 2 mbar
- ATEX certification for all components used, with permissible high oxygen concentration.
- Fully automated control and safety systems
Control system
- Proprietary control system for tests, measurements, and safety.
- Central control system integrated with all subsystems
- Data acquisition speed of 500 kS/s/ch, 16 channels up to 2 MS/s/ch
- 3 high-speed CCTV cameras
- Advanced emergency shutdown system
- 150 various sensors collecting data on temperatures, pressures, flow rates, fluid levels, vibrations, and forces
Oxidizer Supply System:
- Compatibility with > 98% hydrogen peroxide
- Total capacity of 800 liters of oxidizer
- Operating pressure up to 40 bar(g)
- Advanced two-stage safety system
Fuel Supply System:
- Ability to use various fuels
- 2 tanks of 200 liters each
- Operating pressure up to 40 bar(g)
- Advanced two-stage safety system
- Ability to use various types of fuels
Spacecraft propulsion test facility – research objectives
- Verification of space propulsion performance in a realistic (vacuum) environment
- Performance and durability testing
- Qualification of propulsion components and systems